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Fabric Cutting Solutions
FABPLAN - Fabric Roll Allocation
From the start, we saw significant savings in fabric and reduction in work-in-process levels with CUTPLAN. - Dave Huffmann, Hart Schaffner MarxGiven access to the materials inventory, CUTPLAN’s fabric roll allocation module - FABPLAN can achieve even greater material savings by determining the specific rolls to use for each cut. Considering current inventory, FABPLAN looks at all possible options for each cut order and prepares pick lists that will result in the least end loss and width loss. It will also tell you exactly where to spread/lay them and how to cut them in order to achieve those savings.

Specifically, FABPLAN incorporates the following fabric roll allocation features and capabilities:
  • Plan fabric roll allocation to precisely match fabric roll lengths by color/shade to cut order needs
  • Dramatically shrink end losses
  • Automatically incorporate piece goods inventory data from mainframe or other systems
  • Reduce amount of remnant pieces, use up existing remnants quickly
  • Prepare pick list with fabric/style name, location code and piece number for cutting room floor
  • Prepare spread/lay-up plan listing optimal roll sequence and height per section for each roll
  • Print or send reports to production control, automatic spreaders and/or cutting room floor
  • Chooses the most reusable remnant, giving preference to short rolls
  • Eliminates inventory complexity and frees-up storage space
  • For plaid match fabrics, keeps the number of rolls needed for a size to a minimum
  • Treats width losses, on a square inch basis, as equivalent to end losses in determining rolls to select
  • Results in a uniform spread of each roll over sections
  • Offers the operator the ability to override specific roll selection
  • In case fabric shortage, provides ability to predetermine sections that will not be supported
  • Supports customized reporting of fabric used
Get started now with absolutely no cost or commitment by providing AMS with your completed Sample Plan Request Form. Based on your data , we will provide you with a free sample cut plan that you can compare with your existing methods. Once you compare CUTPLAN dollar-to-dollar to your existing methods, we are confident that you will find it a highly productive and cost-effective tool that you will want to use everyday in your business.

AMS Inc.
344 Maple Avenue West, Suite 285
Vienna, VA 22180 USA
Phone: (01) 561-400-8780
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